Seeking streamlined operations, enhanced compliance, and reduced reactive approaches? Look no further.
The Layered Audit Approach
Implementing the Layered Audit Model proved successful at a medium-sized packaging facility:
- Daily self-checks by operators (5 mins)
- Weekly walkthroughs by supervisors
- Monthly reviews by managers including scoring
- Quarterly audits by the General Manager (featuring recognition rewards)
Audit Focus Areas
These audits emphasized simplicity, visual cues, and targeted areas such as:
- Safety protocols
- Facility cleanliness
- Adherence to critical Standard Operating Procedures (SOPs)
- Maintenance tagging procedures
🎯 Achievements within 45 days
- 65% enhancement in 5S scores
- 47% decrease in audit non-conformances
- Transition from a culture of "inspection fear" to one of "pride in process"
Discipline thrives not on pressure but on consistency.
Contact us to implement layered audits in your organization.
