Standardization is key to improvement in any workplace. Without a consistent approach, progress is challenging. Take, for instance, a food processing plant we assisted. Despite using the same equipment and materials, different operators led to wildly varying yields due to the absence of standard procedures.
The Solution
To address this issue, we implemented several key measures:
- Introduced one-point lessons for each process step
- Displayed laminated visual Standard Operating Procedures (SOPs) at workstations
- Conducted daily standard compliance checks during Gemba walks
The Outcomes Within Just 30 Days
- Yield variance decreased significantly from 13% to 3%
- Training time for new operators was reduced by 45%
- Rework and scrap were halved
Remember, before seeking optimization, prioritizing standardization is crucial for sustainable improvement.
Contact us to implement standardization practices in your facility.
